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Cranes vs Lifting Equipment: Understanding AS 4991 and Your Compliance Obligations
Cranes, Lifting Devices and AS 4991: What Do You Actually Need? If you own, operate or maintain lifting equipment, you've probably heard terms like crane certification, lifting device inspection, engineer's certification or AS 4991 compliance. For many operators, the challenge isn't knowing that compliance is important—it's understanding exactly which requirements apply to their equipment. Whether you're running a crane hire business, operating a workshop overhead crane, mana
richard-norris0
May 303 min read


Beyond the Lucky Country: Why Our Capital Needs to Start Building Again
Australia has always been the beneficiary of extraordinary natural advantages. We are a nation built on the back of vast land, minerals, and energy. It’s why Donald Horne famously dubbed us "the lucky country"—a term often worn as a badge of pride, though Horne intended it as a stinging rebuke. His warning was simple: a nation that relies solely on its good fortune, rather than its wit, eventually runs out of luck. Today, we face a fundamental choice. Do we want to be a natio
richard-norris0
May 142 min read


AS 1210 Pressure Vessel Certification, Inspection & Design Verification
Pressure vessels must be designed, inspected, and certified in accordance with Australian Standards to ensure safety, compliance, and operational reliability. AS 1210 governs the design and construction of pressure vessels in Australia, while AS 4343 defines hazard levels and compliance requirements. Black Square Engineering provides RPEQ pressure vessel certification, inspection, and design verification services across Queensland and Australia, supporting asset owners, manuf
richard-norris0
May 14 min read


AS4991 Lifting Devices – What You Need to Know for Certification, Compliance and Safe Operation.
AS4991 certification provides clear, documented evidence your lifting equipment is compliant and safe to use. If you operate cranes, hoists, or lifting equipment in Australia, there is a high likelihood that your equipment falls under AS 4991-2004. This standard governs the design, verification, testing, and certification of below-the-hook lifting devices—equipment such as lifting beams, spreader bars, crane forks, and custom lifting attachments that sit between the crane hoo
richard-norris0
Apr 254 min read


Engineering Beyond the Standard: Redesigning an Inclined Shaft Trolley System at Snowy Hydro
The Snowy Rive Hydro Scheme has become a part of Australian engineering folklore. 70 years later and the work continues. Image courtesy of the National Archives of Australia. In heavy industry and infrastructure, not every engineering problem fits neatly within a single Australian Standard. Some projects sit in the grey space between multiple codes, requiring application of engineering judgement, experience, and defensible design thinking over finding a fit-for-purpose out
richard-norris0
Jan 243 min read


Precision in Motion: Black Square Engineering joins Australia’s largest active infrastructure project.
Australia’s largest active infrastructure project — the Torrens to Darlington (T2D) Tunnel Project — is set to transform South Australia’s transport network. Beneath the surface of this ambitious project lies an equally complex story: the design and verification of the specialised machinery that will make road tunnel construction possible. Black Square Engineering has been appointed by an international engineering firm to provide mechanical design verification for a highly
joenorris1
Oct 28, 20252 min read


From a Mile-High Idea to an Australian Motor Revolution: How Black Square Engineering Brought the Zeus Motor to Life
When the Global Financial Crisis hit in the late 2000s, many engineering dreams were shelved. But for one engineer, that pause sparked a whole new way of thinking about motion and power. Tom Hopkins had been working on a monorail project linking Denver to Vail in Colorado — a bold piece of transport infrastructure that never made it off the drawing board. When the project was abandoned, Tom found himself with time, a head full of ideas, and a stack of monorail design files. “
joenorris1
Oct 14, 20253 min read


The Black Square 4100 Joint Calculator: Precision in AS4100 design verification
When it comes to Australian Standards certification, tier 1 contractors and industrial clients demand more than generic solutions. They...
joenorris1
Sep 23, 20253 min read


Pressure Vessel Design, Certification and Verification: Why It Matters for Every Industry
When most people think about pressure vessels, they picture oil refineries or large-scale gas plants. But pressure vessels are...
joenorris1
Sep 8, 20253 min read


Black Square Engineering: Digital nomads from the beginning
From the very beginning of our operations, Black Square Engineering has been fundamentally set up and organised to allow our staff to be...
joenorris1
Jul 21, 20253 min read


Level 2 FOPS Testing
Slow-mo video of a Level 2 falling object protective structure test. This is an ISO3449 specification and delivering 12kJ impact energy...
joenorris1
Jul 21, 20251 min read


RPEQ Certification - more than just a 'sign-off'
The work professional engineers do is high stakes - whether those stakes are based on worker or public safety, financial outlay,...
joenorris1
Jul 14, 20253 min read


High Risk Plant Importation & Design Requirements
As Australia shifts its economy from one of primary manufacturing, to a service and design-based industry, many manufacturers are moving...
joenorris1
Jul 7, 20253 min read


Transport and Equipment Skids
Skids, pallets, sleds, crates and pods…. All various terms referring, in general to a similar component. These humble transport devices...
joenorris1
Jun 30, 20253 min read


Certification of Equipment, Vehicle, Workshop and Transport Stands.
From time to time, clients require engineering certification for equipment, vehicle, workshop and transport stands, washdown or...
joenorris1
Jun 23, 20253 min read


Hazardous Area Design, Certification and Maintenance
How many times have you said, “You can’t smoke here, it’s a hazardous area!”? The most memorable reply that I’ve heard was “This area...
joenorris1
Jun 9, 20254 min read


Certification of Lifting Devices and Equipment
Black Square Engineering have a history of designing and certifying all sort of lifting gear, to a wide range of Australian and...
joenorris1
Jun 2, 20254 min read
Marine Order 32 - Crane 5 year inspection and load test
#MechanicalEngineering #Cranetesting #Tugboat #MarineOrders
joenorris1
May 26, 20251 min read


Why RPEQ Certification?
Rod McDonald To best understand the need for RPEQ Certification and its relationship to Australian Standards compliance, a basic...
joenorris1
May 19, 20252 min read


Poor Practice Cable Layout
Recently, I attended the site of a near new installation to investigate the cause of inaccuracies in process measuring equipment and...
joenorris1
May 12, 20253 min read
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